Sand Blasting Station

Sand Blasting Stations with SANI-TRED: Superior Protection for Harsh Industrial Environments

Sand blasting to prepare the base of the grain bin

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Sand blasting is a powerful and effective method used in various industries for surface preparation, cleaning, and finishing. However, the abrasive nature of sand blasting, combined with the harsh environmental conditions it creates, can quickly wear down the equipment and surfaces within a sand blasting station. To ensure the longevity and functionality of these stations, a durable, resistant coating is essential. SANI-TRED offers a specialized solution for sand stations, providing a robust, waterproof coating system that resists abrasions, chemical damage, and wear, making it ideal for even the most demanding industrial environments.

The Challenges of Maintaining Sand Blasting Stations

Sand blasting stations are subjected to intense conditions due to the nature of the work performed within them. Some of the key challenges faced by sand stations include:

1. Abrasion and Wear

The continuous impact of abrasive materials such as sand, grit, or glass beads can quickly wear down the surfaces of the sand station. Over time, this abrasion can lead to surface degradation, exposing the underlying materials to further damage and reducing the station's overall effectiveness.

2. Chemical Exposure

In addition to abrasive materials, sand stations often use or come into contact with various chemicals, including solvents, cleaning agents, and protective coatings. These chemicals can degrade traditional coatings, leading to surface damage, discoloration, and the need for frequent maintenance.

3. Moisture and Corrosion

The presence of moisture, whether from the blasting process itself or from environmental factors, can lead to corrosion, especially on metal surfaces within the sand station. Corrosion weakens the structural integrity of the station, leading to costly repairs and downtime.

4. Dust and Contamination

Sand blasting generates a significant amount of dust and particulate matter, which can accumulate on surfaces, equipment, and even within the coating layers themselves. If not properly managed, this contamination can compromise the performance of the sand station and the quality of the finished product.

5. Temperature Fluctuations

Sand stations may be exposed to extreme temperature changes, depending on the location and specific industrial processes. These fluctuations can cause traditional coatings to crack, peel, or lose their protective properties, leading to further damage.

SANI-TRED’s Solution: A High-Performance Coating System for Sand Blasting Stations

SANI-TRED offers a comprehensive coating system specifically designed to address the challenges of sand blasting stations. This system provides superior protection against abrasion, chemicals, moisture, and other environmental factors, ensuring that your blasting station remains in optimal condition. The SANI-TRED system consists of three primary components:

  1. PermaFlex™: The cornerstone of the SANI-TRED system, PermaFlex™ is a flexible, waterproof membrane that adheres to a variety of surfaces, including metal, concrete, and wood. PermaFlex™ creates a seamless, durable barrier that resists abrasion, chemical damage, and moisture, protecting the surfaces within the blasting station from wear and tear.
  2. LRB (Liquid Rubber Base): LRB is a self-leveling liquid rubber compound used to fill cracks, gaps, and voids in blasting station surfaces. This compound ensures a smooth, even surface and provides additional protection in areas prone to impact, abrasion, or chemical exposure.
  3. TAV (Thickening Activator): TAV is used in combination with LRB to create a thicker, more viscous compound that can be applied to vertical surfaces or used to build up areas that require extra reinforcement.

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Benefits of Using SANI-TRED for Sand Station Coating

Choosing SANI-TRED for your sand station coating offers numerous benefits that enhance the durability, safety, and efficiency of your facility:

1. Abrasion Resistance

SANI-TRED’s PermaFlex™ coating provides exceptional resistance to abrasion, making it ideal for environments where surfaces are constantly exposed to abrasive materials. The flexible yet durable nature of the coating allows it to absorb and withstand the impact of sand, grit, and other abrasive media, preventing surface degradation and extending the life of the station.

2. Chemical Resistance

The SANI-TRED system is highly resistant to a wide range of chemicals commonly used in industrial processes. Whether it’s solvents, cleaning agents, or protective coatings, SANI-TRED prevents these substances from penetrating and damaging the surface, ensuring long-lasting protection and a pristine appearance.

3. Waterproofing and Corrosion Protection

Moisture is a significant concern in sand stations, especially on metal surfaces prone to rust and corrosion. SANI-TRED’s PermaFlex™ creates a waterproof barrier that prevents moisture from reaching the underlying materials, protecting them from corrosion and maintaining the structural integrity of the station.

4. Seamless Application

One of the key advantages of SANI-TRED’s coating system is its seamless application. Applied as a liquid, the coating flows into and seals every crack, seam, and joint within the blasting station, forming a monolithic membrane that eliminates weak points where damage typically begins. This seamless surface also prevents dust and particulate matter from accumulating in cracks or gaps, ensuring a cleaner, more efficient operation.

5. Durability and Longevity

SANI-TRED’s coating system is designed to withstand the harsh conditions of sand stations, providing long-lasting protection that reduces the need for frequent maintenance or repairs. The coating’s UV resistance also prevents degradation from sunlight, ensuring that it maintains its performance and appearance over time.

6. Easy Maintenance

Maintaining a SANI-TRED-coated sand station is straightforward, thanks to the durable, non-porous surface that resists dirt, grime, and chemical buildup. Routine cleaning with standard industrial cleaning methods is sufficient to keep the station in excellent condition, reducing downtime and maintenance costs.

7. Cost-Effective Solution

Investing in SANI-TRED’s Sand Station Coating is a cost-effective way to protect and extend the life of your facility. By preventing damage from abrasion, chemicals, moisture, and other environmental factors, SANI-TRED reduces the need for costly repairs and replacements, ensuring a more efficient and profitable operation.

Application Process: How to Apply SANI-TRED Sand Blasting Station Coating

Applying SANI-TRED’s Sand Station Coating is a straightforward process that can be completed by professionals or experienced DIYers. Here is an overview of the application process:

Step 1: Surface Preparation

Proper surface preparation is critical to the success of the SANI-TRED system. Begin by thoroughly cleaning the surfaces within the sand station to remove any dirt, debris, oil, or old coatings. This can be done using a pressure washer, degreaser, and appropriate cleaning tools. If there are any cracks, gaps, or damaged areas, these should be repaired using SANI-TRED’s LRB and TAV products.

Step 2: Application of PermaFlex™

Once the surface is clean and dry, apply a base coat of PermaFlex™ to the entire area. Use a roller, brush, or sprayer to apply the coating evenly, making sure to cover all surfaces, including corners, edges, and transitions between different materials.

Step 3: Crack and Gap Filling with LRB and TAV

For areas with cracks, gaps, or voids, use a mixture of LRB and TAV to fill and level these imperfections. Apply the compound directly into the cracks or gaps, and use a trowel or putty knife to smooth it out. This step is especially important in high-traffic areas and around equipment bases where impacts and abrasion are most likely to occur.

Step 4: Final Coat of PermaFlex™

After the initial coat and any necessary repairs have been completed, apply a final coat of PermaFlex™ to seal the entire surface. This topcoat provides additional protection and ensures a uniform, durable finish that will stand up to the demands of the sand blasting environment.

Step 5: Curing and Inspection

Allow the coating to cure according to the manufacturer’s instructions. Once cured, inspect the surface for any missed areas or defects. If necessary, apply additional coats to achieve the desired level of protection.

Maintenance and Care for Your Coated Sand Station

Once your sand station has been coated with SANI-TRED, ongoing maintenance is minimal, ensuring that your facility remains in excellent condition with minimal effort. To maintain the performance and appearance of your coated surfaces:

  • Regular Cleaning: Periodically clean the coated surfaces to remove any dust, abrasive material, or chemical residue. Use a soft brush, mop, or low-pressure wash to clean the surface without damaging the coating.
  • Routine Inspections: Perform regular visual inspections of the coated surfaces to check for any signs of damage, wear, or potential issues. Address any concerns promptly to prevent small problems from becoming larger ones.
  • Reapply Coating as Needed: Depending on the environmental conditions and the specific use case, you may need to reapply a topcoat of PermaFlex™ every few years to maintain optimal protection.
Conclusion: Enhance and Protect Your Sand Blasting with SANI-TRED

Sand stations are critical components of many industrial operations, and protecting them from the harsh conditions they face is essential for ensuring their longevity and effectiveness. SANI-TRED’s Sand Blasting Station Coating offers a comprehensive solution that addresses the unique challenges of these environments, providing superior protection against abrasion, chemicals, moisture, and other damaging factors. With easy application, low maintenance, and long-lasting results, SANI-TRED is the ideal choice for sand station owners looking to protect their facilities and reduce long-term maintenance costs. By choosing SANI-TRED, you are investing in a durable, reliable, and cost-effective solution that.

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